How to Select and Size a Soft Starter for a Motor
How to size a soft starter correctly by full-load current, IEC 60947-4-2 duty class, starting torque against the load, control method, wiring topology and...
Schneider Electric ATS490M10Y Altivar ATS490 soft starter, 1000 A normal duty (up to 500 kW at 400V), 208-690V AC supply, integrated STO.
The Schneider Electric ATS490M10Y is a soft starter from the Altivar Soft Starter ATS490 range, built to ramp asynchronous motors smoothly from a 208-690 V AC supply. In normal duty it carries 1000 A continuous (790 A in heavy duty) and drives up to 500 kW at 400 V. It integrates Safe Torque Off, native Modbus TCP/EtherNet/IP, and IP00 protection for enclosure mounting.
The 1000 A normal-duty rating covers motors up to 500 kW at 400 V; where the load runs a more demanding duty cycle, the heavy-duty curve drops to 790 A for motors up to 400 kW. The 400% Ie for 13 s overload profile sets how long the starter tolerates a stalled or jammed load before tripping, relevant when sizing against pump or conveyor startup torque. The integrated Safe Torque Off input meets SIL 1 / PL c without an external safety contactor on the motor branch. As an IP00 frame, the ATS490M10Y ships without a plastic enclosure and is intended for installation inside a dedicated switchgear cabinet rather than direct panel mounting.
The ATS490 range targets pumps, fans, compressors, conveyors, mixers, cutters, grinders, and crushers where a controlled, torque-limited start reduces mechanical and electrical stress at startup.
| Range of Product | Altivar Soft Starter ATS490 |
|---|---|
| Product or Component Type | Soft starter |
| Product destination | Asynchronous motors |
| Product Specific Application | Process and infrastructures |
| Device short name | ATS490 |
| Phase | 3 phase |
| Utilisation category | AC-3A, AC-53A |
| Ue power supply voltage | 208...690 V AC - 15...10 %) |
| power supply frequency | 50...60 Hz - 20...20 % |
| [Ie] rated operational current | Normal duty 1000 A in line 104 °F (40 °C)) |
| Service factor at Ie | 100 |
| rated current in heavy duty | 790 A at 104 °F (40 °C) heavy duty |
| IP Degree of Protection | IP00 |
| Motor power kW | 250 kW 230 V in the motor supply line normal duty, 500 kW 400 V in the motor supply line normal duty, 630 kW 440 V in the motor supply line normal duty, 630 kW 500 V in the motor supply line normal duty, 630 kW 525 V in the motor supply line normal duty, 900 kW 660 V in the motor supply line normal duty, 900 kW 690 V in the motor supply line normal duty, 220 kW 230 V in the motor supply line heavy duty, 400 kW 400 V in the motor supply line heavy duty, 500 kW 440 V in the motor supply line heavy duty, 500 kW 500 V in the motor supply line heavy duty, 500 kW 525 V in the motor supply line heavy duty, 710 kW 660 V in the motor supply line heavy duty, 710 kW 690 V in the motor supply line heavy duty, 710 kW 400 V to the motor delta terminals normal duty, 355 kW 230 V to the motor delta terminals heavy duty, 630 kW 400 V to the motor delta terminals heavy duty |
| Maximum Horse Power Rating | 350 hp 208 V normal duty, 350 hp 230 V normal duty, 800 hp 460 V normal duty, 1000 hp 575 V normal duty, 250 hp 208 V heavy duty, 300 hp 230 V heavy duty, 600 hp 460 V heavy duty, 800 hp 575 V heavy duty |
| With safety function Safe torque off (STO) | True |
| Safe Torque Off (STO) | STO (safe torque off): SIL 1 conforming to IEC 61508, STO (safe torque off): PL c/category 2 conforming to ISO 13849 |
| Cybersecurity functions | True |
| Cybersecurity level and standard | Security level (SL) 1 IEC 62443-4-2 |
| Communication Port Protocol | Modbus serial, Modbus TCP/EtherNet/IP |
| Option card | Communication module CANopen daisy chain, Communication module CANopen Sub-D, Communication module CANopen open style, Communication module Profibus DP V1, Communication module PROFINET |
| Device connection | In the motor supply line, Inside delta |
|---|---|
| Overload current profile | 400 % Ie for 13 s |
| On-load factor | 50 % |
| Operating cycles/hour | 10 cyc/h |
| [Us] control circuit voltage | 110...230 V AC 50-60 Hz - 15...10 % |
| Apparent power | 300 VA |
| Integrated motor overload protection | True |
| motor thermal protection class | Class 10E |
| Protection type | Phase failure mains, Thermal protection starter, Thermal protection motor, Current overload motor, Motor underload motor, Excessive acceleration time motor, Motor phase loss detection motor, Protection against line phase inversion mains, External thermal protection motor, Protection delta inside wiring starter, Short-circuit between motor phase and earth motor |
| current limiting %In (5 x Ie maximum) | 150…700 % |
| [In] Rated current pwr loss specifctn | 1000 A |
| Power loss static current independent | 19 W |
| Power loss per device current dependent | 251 W |
| Power loss during starting | 13619 W during starting at 40 °C at 400% Ie |
| Standards | EN/IEC 60947-4-2, UL 60947-4-2, IEC 60664-1 |
| Product Certifications | CE, UKCA, RCM, CCC, DNV, ATEX, EAC, KC, cULus |
| Marking | CE, UKCA, RCM, CCC, ATEX, EAC, KC, CULus |
| [Uc] control circuit voltage | 24 V DC |
| Discrete input number | 5 |
| Discrete input type | DI1) digital input, 4.4 kOhm, DI2) digital input, 4.4 kOhm, DI3) digital input, 4.4 kOhm, DI4) digital input, 4.4 kOhm, STO) digital input, > 1 kOhm |
| Input compatibility | DI1 discrete input level 1 PLC EN/IEC 61131-2, DI2 discrete input level 1 PLC EN/IEC 61131-2, DI3 discrete input level 1 PLC EN/IEC 61131-2, DI4 discrete input level 1 PLC EN/IEC 61131-2, STO discrete input level 1 PLC EN/IEC 61131-2 |
| Discrete input logic | Digital input DI1 0... 11 V, >= 5 mA, Digital input DI2 0... 11 V, >= 5 mA, Digital input DI3 0... 11 V, >= 5 mA, Digital input DI4 0... 11 V, >= 5 mA, Digital input STO 0... 11 V, >= 5 mA |
| Relay output number | 3 |
| Relay output type | Relay outputs R1A, R1C NO, Relay outputs R2A, R2C NO, Relay outputs R3A, R3C NO |
| Minimum switching current | 100 mA 12 V DC relay outputs |
| Maximum switching current | Relay outputs 2 A / 250 V AC for AC-15 100000 cycles following IEC 60947-5-1, Relay outputs 2 A / 30 V DC for DC-13 150000 cycles following IEC 60947-5-1 |
| Discrete output number | 2 |
| Discrete output type | Programmable digital output DQ1 <= 30 V 100 mA, Programmable digital output DQ2 <= 30 V 100 mA |
| Output compatibility | Open collector level 1 PLC IEC 65A-68 |
| Analogue input number | 1 |
| Analogue input type | AI1/PTC1 : PTC/PT 100/PT 1000/KTY84 temperature probe, PTC2 : PTC/PT 100/PT 1000/KTY84 temperature probe, PTC3 : PTC/PT 100/PT 1000/KTY84 temperature probe |
| Analogue output number | 1 |
| Analogue output type | Current output AQ1 : 0...20 mA/4...20 mA , impedance< 500 Ohm, Voltage output AQ1 : 0...10 V , impedance> 470 Ohm |
| Communication port protocol | Modbus serial, Modbus TCP/EtherNet/IP |
| Connector type | 1 RJ45 for connecting Modbus serial, 1 RJ45 for connecting Modbus TCP/EtherNet/IP |
| Physical interface | 2-wire RS 485, 100-BASE-TX category 5 or industrial Ethernet |
| Transmission frame | RTU, TCP/UDP |
| Transmission Rate | 4.8…38.4 kbps, 100 BASE TX |
| Data format | 8 bits, configurable odd, even or no parity 1or 2 stop |
| Number of addresses | 0…247 Modbus serial |
| Method of access | Slave Modbus serial |
| Type of polarization | No impedance Modbus serial |
| Display screen available | True |
| Operating position | Vertical +/- 10 degree |
| Height | 22.8 in (580 mm) |
| Width | 17.2 in (436 mm) |
| Depth | 13.8 in (350 mm) |
| Net Weight | 143.3 lb(US) (65 kg) |
| internal bypass | True |
| Function Available | Pre-heating, Smoke extraction, Second motor set, Deceleration with torque control, Braking, Boost, Line contactor control, Reverse contactor control, Anti-jam, Jog, Borehole pump starting, Condition monitoring, Power monitoring, Cybersecure firmware update |
| material declaration | True |
| Electromagnetic compatibility | Conducted and radiated emissions level A conforming to IEC 60947-4-2, Damped oscillating waves level 3 conforming to IEC 61000-4-18, Electrostatic discharge level 3 conforming to IEC 61000-4-2, Immunity to electrical transients level 4 conforming to IEC 61000-4-4, Immunity to radiated radio-electrical interference level 3 conforming to IEC 61000-4-3, Voltage/current impulse level 3 conforming to IEC 61000-4-5, Immunity to conducted interference caused by radio-electrical fields level 3 conforming to EN/IEC 61000-4-6 |
|---|---|
| Pollution degree | Level 3 |
| [Uimp] rated impulse withstand voltage | 6 kV |
| [Ui] Rated Insulation Voltage | 690 V |
| Environmental class (during operation) | Class 3C3 according to IEC 60721-3-3, Class 3S3 according to IEC 60721-3-3 |
| Ambient air temperature for operation | -13…104 °F (-25…40 °C) (without derating), 104…140 °F (40…60 °C) (with current derating of 1 % per °C above 40 °C) |
| Ambient Air Temperature for Storage | -40…158 °F (-40…70 °C) |
| Ambient air transport temperature | -40…158 °F (-40…70 °C) |
| Operating altitude | <= 6561.68 ft (2000 m) without derating, > 2000...4800 m with current derating 1 % per 100 m above 2000 m |
| Relative humidity | 5…95 % without condensation or dripping water EN/IEC 60068-2-3 |
| Maximum deflection under vibratory load (during operation) | 1.5 mm at 2...13 Hz |
| Maximum deflection under vibratory load (during storage) | 1.75 mm at 2...9 Hz |
| Maximum deflection under vibratory load (during transport) | 1.75 mm at 2...9 Hz |
| Maximum acceleration under vibrational stress (during operation) | 1 gn at 13…200 Hz |
| Maximum acceleration under vibratory load (during storage) | 1 gn at 9…200 Hz, 1.5 gn at 200…500 Hz |
| Maximum acceleration under vibratory load (during transport) | 1 gn at 9…200 Hz, 1.5 gn at 200…500 Hz |
| Maximum acceleration under shock impact (during operation) | 15 gn at 11 ms |
| Maximum acceleration under shock load (during storage) | 10 gn at 11 ms |
| Maximum acceleration under shock load (during transport) | 10 gn at 11 ms |
| Part number | ATS490M10Y |
|---|---|
| Type designation | ATS490 |
| Brand | Schneider Electric |
| Condition | New, factory sealed |
| Source | Schneider Electric and its authorised distributors |
| Warranty | Manufacturer warranty |
| Lifecycle status | Active, in production |
| EAN | 3606486948941 |
| Warranty (in months) | 18 |
|---|
| Country of origin | CN |
|---|---|
| Shipping weight | 65.0 kg |
| Ships from | Türkiye |
| Dispatch | — |
| Stock | On request |
Source: manufacturer data · Last verified: 30 Oct 2026
No documents are on file for this part yet.
Ask us for the datasheetThe rated current of ATS490 is 1000 A.
The rated operational voltage of ATS490 is 208–690 V AC.
The rated motor power of ATS490 is 500 kW.
The tariff (HS) code on file for ATS490 is 853710.
The EAN (GTIN) of ATS490 is 3606486948941.
ATS490 ships from Türkiye. Shipping calculated at checkout · import duties and taxes paid on arrival.
How to size a soft starter correctly by full-load current, IEC 60947-4-2 duty class, starting torque against the load, control method, wiring topology and...
A side-by-side comparison of soft starters and autotransformer (Korndorfer) starters covering torque, supply-side current, transition type, maintenance, cost, and load fit.
Explore the different types of soft starters, from analog to digital and solid-state models, with key features for industrial motor control. Shop at Stoklink.